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Without doubt, lift truck components would eventually wear out and require replacing. The alternative of acquiring new parts could become costly so one more idea is to purchase used parts. This could save a lot of cash eventually. It is a great idea to purchase used forklift components which have been reproduced. These components will ensure that you are getting components which would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out components is a more cost effective way in general as opposed to rebuilding. With rebuilding parts, only the components that are broken or worn out get changed, which means that other wearable components could break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This method can offer the best guarantee for used parts. All wearable components are replaced regardless of age or wear which is one more reason why remanufactured components overall function so much better. Whichever component within the part is brand new and this offers much longer life to the used part. Depending on the lift truck components which are being redone, the cleaning process and the whole remanufacturing process would differ.
Testing and Replacing Parts
The engines are cleaned after a complete disassembly. Several engine parts such as spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another thing which is oven cleaned after being disassembled. The transmission is then pressure washed. A complete inspection is done to be able to check for any cracks. Seals, bearings and bushings are all replaced. Usually, the replacement components used on transmission parts meet OEM specifications.
Certain lift truck parts like for instance torque converters, the alternator, the water pump, steer axles and the starter could be quite serviceable after worn parts are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can even be reproduced with replacing all aged and worn out components. Unlike several forklift components the control card could only have the worn and aged components replaced.
Parts which are remanufactured have to be comprehensively inspected upon reassembly to ensure they are in good condition previous to being sold. When purchasing these parts, it is a good idea to be certain that they have undergone all of the proper testing and inspections. On certain bigger components such as engines, transmissions and steer axles, OEM specification replacement components should be used.
The dealer of used forklifts and components could ensure that the remanufactured components have met OEM specifications and that these parts meet industry standards. Many details go into remanufacturing used components. This attention to detail provides more serviceability out of reproduced parts opposed to the parts that were just rebuilt.