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Batteries utilized for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual will even include the correct battery specifications meant for the lift truck.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not require any extra water. Sealed batteries however use a chemical reaction to maintain correct fluid level through the life of the battery. A flooded battery needs water to be added frequently so as to ensure the right electrolyte level in the battery.
The majority of forklift can accommodate various battery sizes. The battery should be chosen in order to fit inside the measurements of the battery compartment. Most battery companies could offer a battery list of correct sizes that are suggested for your particular forklift.
With electric lift trucks, the battery is likewise utilized as a counterweight. The capacity of the forklift will be based upon exact minimum weights of the battery. Abide by the details specified on the forklift nameplate in order to ensure you are utilizing a battery which meets least weight specified.
Battery chargers have to be exactly matched to the specific battery being charged. It is vital to ensure the charger has sufficient amp-hour capacity to be able to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity must be with 10 percent of the amp-hour capacity of the battery in order to guarantee the most efficient charging. Previous to starting the charging cycle, make positive the battery is first connected to the charger. Always check the battery details such as the battery weight, voltage and amp-hour capacity with the information supplied on the battery nameplate.
Always check while charging a battery that the exact type of charger is being used. Most newer charging equipments could be utilized to be able to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Utilizing an older charger, for instance to be able to charge just flooded batteries could be unsafe if used for sealed batteries and damage to both battery and charger would occur. It is important to first consult the instruction plate on the charger to be certain it can accept the kind of battery you would like to charge.
For flooded batteries, it is essential to only add the necessary requirements of water after the battery has been charged. This practice will stop the spattering of electrolyte out of the battery when it is being charged.
Guidelines meant for enhancing the battery's life comprise: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is as soon as charging the battery to full capacity; let it to rest for more or less an 8 hour period prior to using. Use an "equalizing" charge every 5th charge to keep all cells renewed at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity prior to recharging.
There are numerous gadgets which can be placed on a lift truck to be able to monitor the state of the battery. Sophisticated "battery discharge indicators" would disable lifting and alarm the operator as soon as the battery has been discharged. There are more straightforward gas gauge meters available also. Utilizing such monitoring gadgets would help avoid truck and battery damage from severely discharging the battery through use.
